LIVI Machinery 50,000 Layers Project in Zambia | Large-Scale H-Type Automatic Layer Farm

Zhengzhou LIVI Machinery Manufacturing Co., Ltd. proudly presents the case of a 50,000-layer poultry farm in Zambia. This project demonstrates the integration of advanced H-type layer cage systems, full automation, professional house design, precise equipment configuration, delivery, installation, and operational results—all working together to boost egg production, cut labour costs, and ensure sustainable farm growth in commercial egg production settings.

Project Snapshot

  • Location: Zambia
  • Farm Capacity: 50,000 laying hens
  • Cage System: H-type 4-tier fully automatic layer cages
  • House Structure: Multiple poultry houses constructed in durable steel frame, designed for local climate
  • Automation: Feeding, drinking, egg collection, manure removal, and environmental control systems

Client Needs & Challenges

The customer in Zambia aimed to scale up from small to large-scale egg production. Key challenges included high labour costs, inefficient feed usage, inconsistent egg yield, poor waste management, and fluctuating internal climate conditions. The project required a solution that would deliver high-density bird housing, automated systems, and durable materials capable of resisting corrosion in Zambia’s humid environment.

Solution & Technical Specification

  • Housing Design: Two closed poultry houses each supporting ~25,000 layers; steel frame with roofing insulation; optimized dimensions for ventilation.
  • Cage System: H-type 4-tier cage stacks made with Q235 high-strength steel, hot-dip galvanized (275 g/m²), expected service life 20–25 years.
  • Bird Density: 8 birds per cage cell; multiple cage rows per house for efficient space use.
  • Automation: Central feed silos; automatic feed distribution; nipple drinking lines; egg belts to conveyor line; scheduled manure belt cleaning; environment control with sensors & programmable control panel.
  • Ventilation & Climate Control: Exhaust fans and cooling pads; double-layered insulated roofing; LED lighting control; maintaining internal temperature at ~18-28 °C.

Implementation & Timeline

  • Design Phase: Farm layout and equipment compatibility assessed; local climate, house sizes, and bird requirements factored in.
  • Manufacturing & Delivery: Custom fabrication of H-type cages and automation modules; logistics arranged for safe shipment to Zambia.
  • Installation & Training: LIVI’s engineers led setup of structure, cages, and automated systems; staff trained in operation and maintenance.
  • Commissioning: Systems calibrated; first batch of layers introduced; feed & environmental control adjusted for peak performance.

Operational Performance & Benefits

  • Laying Rate: Reached ~92% at peak production, consistent performance across production cycles.
  • Daily Egg Output: Approximately 73,000-75,000 eggs/day at steady state.
  • Mortality: Reduced to below 3% during laying cycles.
  • Labour Savings: Staff requirement per house dropped by over 60% compared to traditional deep-litter systems.
  • Feed Conversion Efficiency: Improved by precise feeding and better environmental conditions; less wastage.

Why Choose LIVI Machinery

  • Over 13 years of focused experience in poultry equipment, offering full project support — from site planning to operation.
  • Proprietary design of A-type and H-type cage systems with superior durability and corrosion resistance.
  • High automation integration that delivers measurable savings and consistency in production.
  • Strong track record: serving over 70 countries and thousands of poultry projects. (LIVI’s global footprint ensures reliability.)
  • After-sales training, layout design support, and parts supply to maximize long-term investment return.

In summary, the LIVI 50,000-layers project in Zambia showcases how a well-engineered, fully automated H-type layer cage system can transform commercial egg production: maximizing output, minimizing labour and operational risks, and delivering a sustainable business foundation.

FAQ

Q: Can the farm adjust capacity up or down?
A: Yes. The modular H-type system allows for house expansion or contraction by adding/removing cage rows or tiers, depending on land and bird target.

Q: How durable are the cages in Zambia’s humid climate?
A: Constructed with hot-dip galvanized steel and thick anti-rust coating, the cages are engineered for 20-25 years service under local climate stress.

Q: What level of automation is included?
A: Full automation across feeding, drinking, egg collection, manure removal, ventilation, and environment sensors, with programmable control cabinet for monitoring.

Q: What is the expected return on investment (ROI)?
A: With labour cost reductions, feed conversion improvements, and stable high egg yield (≈92%), ROI is often reached in 20-24 months.

Ready to Transform Your Poultry Farm?

If your farm is ready to scale—whether planning for 10,000, 50,000, or 100,000 layers—choose LIVI Machinery for a full solution. We deliver professional site planning, high-quality cage systems, full automation, and lifelong technical support.